Loading/Unloading Stations
Vector has the capability to design and manufacture complete packaged assemblies and fabricated product solutions including loading stations. Welding quality is a clear Vector advantage; TIG welding is used on all pipe assembly, and most structural fabrication.
Unloading stations are rugged to prevent damage in the event the connected delivery truck drives or rolls off.
Anhydrous ammonia systems are designed & built to ANSI K61.1 specifications.
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Storage Tanks w/ Accessories & Instrumentation
Aqueous and anhydrous ammonia storage tanks from Vector Systems are designed and constructed according to the ASME Code for Unified Pressure Vessels. Each tank is inspected, tested, and approved prior to delivery. While most tank features are standardized, Vector Systems can custom design tanks and tank openings to meet your project's specific requirements. Tank features can include:
- ASME section VIII
- Vaporizer for anhydrous tanks
- 1,000 to 30,000 gallon
- Horizontal or vertical
- OSHA/CalOSHA compliant ladders and platforms
- Painted carbon steel or stainless steel
- Complete instrumentation
- Local control panels
- Automated valves
- Vacuum breaks and relief valve assemblies
- Local ammonia leak detection
- Galvanized or painted access platforms
- Anhydrous ammonia tanks are ANSI K61.1 compliant
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Ammonia Feed - Forward Pumps
All ammonia feed forward pumps from Vector Systems are constructed of stainless steel and are 100% duty redundant (or “Triplex” configured). In addition, these industry leading pumps boast:
- Local control panel or Junction box provided
- PLC control or DCS interface configuration
- Local or remote motor starters
- Strainers, relief valves, backpressure regulators, check valves, etc.
- Complete instrumentation package (gauges, transmitters, etc.)
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Ammonia Process Control Unit
Vector Systems is dedicated to excellence in all facets of the design and manufacturing of Ammonia Process Control Units (APCU). Here you can view just a few photographs of our industry leading APCUs and recognize the dedication to quality and performance for which Vector is widely known.
- Anhydrous Ammonia processing
- Tank fed systems for >5 lbs. / hour
- Bottle units (<5 lbs. /hour)
- Redundant 100% fans standard
- Dilution air flow transmitters
- Ammonia flow processing to include
- Inline strainers w/ DP gauges or transmitters
- Gauges
- ESD shutoff valve
- Mass flow transmitter
- Control valve (with block and bypass valves)
- Check valves
- All stainless steel piping construction
- Complete PLC control or DCS configuration
- Aqueous Ammonia processing
- Electric heaters
- Recirculation type
- 50-750 lbs. / hour capacity and larger
- Redundant 100% fans standard
- Dilution air temperature and flow transmitters as required
- Ammonia flow processing to include
- Inline strainers w/ DP gauges or transmitters
- Gauges
- ESD shutoff valve
- Mass flow transmitter
- Control valve (with block and bypass valves)
- Check valves
- All stainless steel piping construction
- Complete PLC control or DCS configuration
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Ammonia Dist. / Balancing Manifolds
The photographs on this page illustrate the pride of workmanship and quality that goes into every Ammonia Distribution and Manifold Piping component system. These custom systems can include
carbon or stainless steel construction, typically 4” to 14” main piping with 2” thru 4” branch connections, 2 and up to 20 branch connections are typically used. Complete assemblies generally include:
- Block/balancing valve
- Orifice plate
- Differential pressure gauge w/ isolation valves
- Stainless steel tubing and fittings
- Pressure gauge or transmitter (as required)
- Skidded and delivered completely assembled
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Ammonia Distribution Piping
Vector Systems prides itself on the quality of welding and design, and this is evident even in the distribution piping critical to ammonia handling systems. Vector Systems provides complete distribution piping takeoffs, supports and bracing as required, and carbon or stainless steel construction, all shop fabricated to meet each customer’s custom field weld locations. |
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For injection grid design, Vector Systems offers a full CFD analysis (if required) and our attention to detail is evidenced in our quality carbon or stainless steel construction. Typically, our attention to detail assures:
- Lances or header can bolt directly to the manifold
- All lance holes can be individually sized if needed
- Machine located and drilled for consistency
- And that in all configurations, you can expect:
- Individual insertion lances
- Prefabricated header assembly (2-5 lances)
- Complete “span” header assemblies (10-20 lances)
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